KBS 1010 DG
Mitering band saw for light- and medium-duty steel fabrication and service centers
KBS 1010 DG BENEFITS AT A GLANCE
- Robust construction for perfect cutting results
- Precise setting of cutting angle
- Long blade life and the best cutting quality
- High cutting performance
- Powerful clamping system for low vibrations
- Rapid/working feed concept for shorter idle times
- Swarf brush to improve cutting performance
- Cutting pressure and slippage control for perfect quality
- Laser-assisted cutting edge visualisation for manual cuts
FEATURES
Hydraulic feed control with monitoring
Powerful feed
Fast and easy feed adjustement even during runtime
NC-controlled angle setting
Precise angle setting for high quality cuts
NC-standard enables highest reliability
Horizontal and vertical clamping device
Clamping directly next to operation area
Low vibrations for long saw band lifetime and low operating costs
Cutting of material layers and bundles possibles
Switching from rapid to pre-set feed rate
Automatic switching from rapid feed approach to pre-set feed rate
Low idle times and higher machine utilization
Feature is fully independend from machine program
Automatic hydraulic cutting pressure control
Automatic feed control based on band pressure detection
Extended saw band life time based on material and band status
Hydraulic band tension
Set the right tension level for a cutting process
High tension is activated during cutting process
Low tension during idle time for long band lifetime
Minimum quantity lubrication
MQL ensure longer saw band lifetime
No lubrications rest on the material possible
Chip removal brush
Less contamination of the machine and its environment
Higher cutting performance
Less wear on saw band for longer lifetime and lower costs
Electronic band slip monitor
Rotation speed measurement of both saw wheels
Slippage is reliable detected
Cutting process is stopped automatically
Powerful drives
Fast and powerful cuts for single beams as well as material layers or bundles
Shortest processing times for high tonnages
Robust saw in solid twin pillar construction
High cutting performance and precision
Longlasting construction for long investment cycles
Inclined saw band for higher average feed rates
Chip conveyor
Automated chip handling
Higher comfort for operator
Office software license
Parts can be programmed, imported and nested in the office
Real time feedback of production status
Band deflection monitor
Automatic detection of band deflection
Sensor results will be shown to the operator
Maintenance can be executed according to real machine conditions
Laser line projection
Laser projection for manual cuts
Transport system control directly on machine portal
Automatic hydraulic lowering
Lowering of machine base reduces collision risk when new material comes in
Less wear on clamping unit and cutting table
TECHNICAL DATA
| Drive performance | kW | 7,5 |
| Dimensions (L x W x H) | mm | 3700 x 1280 x 2550 |
| Weight | kg | approx. 3.900 |
| Supply and discharge side | Sawing | |
| Sawband | mm | 7.470x41x1,3 |
| Sawband inclination | Degrees | 3 |
| Cutting speed | m/min | 15-120 |
| Feedrate | mm/min | 400 |
| Rapid advance/return movement | mm/min | 2.500 |
| Workspace max | mm | 1.010 x 500 |
| Working range min | mm | 45x10 |
| Mitre range | 45°/90°/+30° | |
| Tools | Bi-Metal Tools | |
| Degree of Automation | automatic outfeed, automatic infeed | |
| automatic infeed | ||
| Material class | Steel | |
| Working processes | Bundles Layers Profiles |