KDE 1318
Powerful Drilling Machine for Heavy Steel Construction
KDL 1318 BENEFITS AT A GLANCE
- Capacity Range (w x h): 1000 × 500 mm
- Robust, low-vibration design prolongs machine and tool life
- Machine portal in robust welded construction incorporating two horizontal and one vertical drilling unit
- Three drill axes with a total of 15 tools and automatic tool-changing system
- Powerful clamping system reliably holds material and reduces vibrations to prolong band life
- Intelligent material measurement integrated into clamping system for greater process reliability
- Rapid/working feed concept for shorter idle times
- Servomotor and ball screw for high-precision drill axis positioning and feed control
- A saw can be incorporated to create a saw-drill combination
- Milling of standard contours
- Carbide and solid carbide drills can be used to significantly reduce production times
- Servo motors with a rotation up to 2500 rpm
- Contour Marking with 4 axes (optional)
Features
Material Marking by Means of a Milling Tool on the Drill Head
Application of reference boundaries for welding add-on pieces
DSTV-Data import
Use of high-speed carbide tools
In addition to the three drill axis - marking from the bottom (4th axis)
Low Wear and Low Maintenance
Drill carriage mounted on dual play-free, pre-stressed linear guide elements
High precision during axis movement and when drilling
Ball screw with servomotor for high-precision positioning
Machine Operation with the Most Advanced Software
Process visualization directly on the control console
Easy data import and export
Materials database with factory settings
Production data report and numerous evaluation possibilities
Remote diagnosis
And much more
User Friendly
Automatic, continual swarf removal
Can be Installed on either side of the machine
Reduction of Cooling Lubricant
Cooling lubricant for drilling tools with inner axial air supply and tools without internal cooling during feeding
Automatic use of cooling lubrication only during the drilling process
Minimal use of lubricant and compressed air
Electronic fill-level monitoring with display on control console
Processing Thin-Walled Profiles
Automatic centre support when drilling thin-walled sections and profiles
Short Changing Times for Tools
Automatic tool change on all drilling units for the most common tool sizes (magazine capacity 3 x 6)
Tool change units comprised of rotary magazines mounted adjacent to the drilling axes and moveing with the drill carriage
Tool change automatically sets the correct speed and feed rate values
Automatic Material Clamping and Material Measurement
Horizontal clamping device with fixed and movable clamping jaws and long-stroke clamping cylinder
Vertical clamping device with four hold-down devices for clamping the material to the machine rollers
The clamping devices measure the height and width of the section to be processed for material cross-checking control
Optimum clamping of the workpiece during the drilling process
Clamping System
Powerful and reliable clamping system reduces vibrations and so prolongs tool life
Intelligent material management and dimensional tolerance control
Tool length measurement
Light barrier for automatic tool length measurement
Light barrier is self-cleaning
Measured tool length to manage rapid and operating feed speed
TECHNICAL DATA
| Dimensions (L x W x H) | mm | 6260 x 1190 x 3700 |
| Weight | kg | approx. 11.000 |
| Supply and discharge side | Drilling | |
| Contour Marking | ||
| Milling | ||
| Threading | ||
| Reducing | ||
| Feedrate | mm/min | 2000 |
| Rapid advance/return movement | mm/min | 0-15.000 |
| Workspace max. | mm | 1.300x500 |
| working range Profile | 1.300x500 | |
| Working range min. | mm | 60x10 |
| Drilling unit vertical (Y-axis) | Pieces | 1 |
| Drilling unit horizontal (Z- and W-axis) | Pieces | 2 |
| Drill Size | mm | 6,8-50 |
| Number of tools per axis | Pieces | 6 |
| Drive power axe | kW | 34,5 |
| Spindle speed max. | min-1 | 150-2.500 |
| Tools | Carbide Tools | |
| HSS-Tools | ||
| Solid Carbide Tools | ||
| Degree of Automation | automatic outfeed | |
| automatic infeed | ||
| Full-Automatic | ||
| Material class | Steel | |
| Working processes | Profiles |