KBS 1351 DG
Fast High Performance Band Saw with Mitre Unit for Structural Steel Profiles
KBS 1351 DG BENEFITS AT A GLANCE
- Highest cutting performance due to carbide saw bands
- AFC automatically reduces cutting time significantly
- Highest automation opportunities for short piece handling
- Fast change of the saw band for low idle times
- Robust construction for perfect cutting results
- Precise setting of cutting angle
- Long blade life and the best cutting quality
- Swarf brush to improve cutting performance
- Powerful clamping system for low vibrations
- Cutting pressure and slippage control for perfect quality
FEATURES
Hydraulic feed control with monitoring
Powerful feed
Fast and easy feed adjustement even during runtime
NC-controlled angle setting
Precise angle setting for high quality cuts
NC-standard enables highest reliability
Horizontal and vertical clamping device
Clamping directly next to operation area
Low vibrations for long saw band lifetime and low operating costs
Cutting of material layers and bundles possibles
Switching from rapid to pre-set feed rate
Automatic switching from rapid feed approach to pre-set feed rate
Low idle times and higher machine utilization
Feature is fully independend from machine program
Automatic hydraulic cutting pressure control
Automatic feed control based on band pressure detection
Extended saw band life time based on material and band status
Hydraulic band tension
Set the right tension level for a cutting process
High tension is activated during cutting process
Low tension during idle time for long band lifetime
Minimum quantity lubrication
MQL ensure longer saw band lifetime
No lubrications rest on the material possbile
Chip removal brush
Less contamination of the machine and its environment
Higher cutting performance
Less wear on saw band for longer lifetime and lower costs
Electronic band slip monitor
Rotation speed measurement of both saw wheels
Slippage is reliable detected
Cutting process is stopped automatically
Robust saw in solid twin pillar construction
High cutting performance and precision
Longlasting construction for long investment cycles
Inclined saw band for higher average feed rates
Chip conveyor
Automated chip handling
Higher comfort for operator
Office software license
Parts can be programmed, imported and nested in the office
Real time feedback of production status
Band deflection monitor
Automatic detection of band deflection
Sensor results will be shown to the operator
Maintenance can be executed according to real machine conditions
Laser line projection
Laser projection for manual cuts
Transport system control directly on machine portal
Automatic hydraulic lowering
Lowering of machine base reduces collision risk when new material comes in
Less wear on clamping unit and cutting table
Automatic hydraulic lifting
Automatic expension of the cutting channel
Internal tension inside the material can not longer clamp the material
Auto Feed Control
Automatic adjustment of saw band angle
Increased cutting performance up to 50%
TECHNICAL DATA
| Operating voltage | V/Hz/A | 400 / 50 / - |
| Drive performance | kW | 15,9 |
| Dimensions (L x W x H) | mm | 4900 x 1850 x 3000 |
| Weight | kg | approx. 7700 |
| Supply and discharge side | Sawing | |
| Sawband | mm | 10300 x 67 x 1,6 |
| Sawband inclination | Degrees | 0-10 |
| Cutting speed | m/min | 15-150 |
| Feedrate | mm/min | 0-600 |
| Rapid advance/return movement | mm/min | 6.000 |
| Workspace max | mm | 1330 x 600 |
| Working range min | mm | 50 x 10 |
| Mitre range | -45°/90°/+30° | |
| Tools | Bi-Metal Tools, Carbide Tools | |
| Degree of Automation | automatic outfeed, automatic infeed | |
| automatic sorting of trim and remnant cuts | ||
| automatic infeed | ||
| Full-Automatic | ||
| Material class | Steel | |
| Working processes | Bundles Layers Profiles |