KBS 400 DG NA
Band Saw with Mitre Unit for light to medium Steel Construction and Trading with an attached Automatic Feed
KBS 400 DG NA BENEFITS AT A GLANCE
- Capacity Range (w x h): 400 × 350 mm
- Robust, low-vibration twin-column construction for perfect cutting results
- Exellent band life and the best cutting quality due to an inclined saw band
- High cutting performance due to a powerful drive motor
- Precise NC-controlled cutting-angle setting
- Powerful clamping system reliably holds material and reduces vibrations to prolong band life and best cutting results
- Rapid/working feed concept for shorter idle times
- Swarf brush to improve cutting performance and reduce impurities in the machine
- Cut monitoring system incl. cutting pressure and slippage control for optimum cutting quality
- Laser-assisted cutting edge visualisation for manual cuts
- Low investment volume for best cutting results for small to medium profiles
- Vertical saw in robust twin-column construction
- Material supply gripper for fully-automatic processing of single bars, layers and bundles
FEATURES
Precise, Infinitely-Variable Feedrates
Strong drive power for increased cutting speed
Infinitely-variable saw band feed can be adjusted directly on the saw frame
Long saw band life even with the most varied material dimensions
Fast and Precise Mitre Adjustment
Manual mitre cut adjustment
Hydraulic clamping through push button on the saw
Self-Adjusting Profile Clamping
Hydraulic profile clamping within the automatic cycle control (clamping, sawing, unclamping)
Clamping of the workpiece immediately adjacent to the saw band for precise cuts, even with the shortest cutting lengths
Clamping and sawing of layers and bundles possible
'Saw Band Friendly' Operation
Measurement in both saw band guides
Cutting-pressure selection adjustable on the saw frame
Self-regulating feed rate accross the range of saw band contact lengths
Saw Band Relief when Idling
Electronically monitored, with automatic tension reduction when saw band is idle
Automatic shut-off of the saw drive in case of blade breakage
Long saw band life
Saw Band Protected from Wear
Brush separately driven by three-phase motor
Long saw band life and excellent cut quality
Visual Display of the Cutting Edge
Processing of material via feed creep rate through control keys directly on the saw frame
Sawing on tracings possible
Virtually Dry Workpiece
Optimum tool lubrication when sawing profiles
Can be installed in addition to flood coolant device
Disposal of lubricant unnecessary
Long saw band life
Fast and Precise Mitre Adjustment
Adjustment on free-standing control console
Measurement via absolute rotary encoder and frequency controlled motor
Automatic, hydraulic clamping of the machine after reaching the mitre setting
Reduced non-productive times when changing mitres
Band Deflection Monitoring
Control of cutting path through the material when saw band begins to wear
Input of threshold values on the operating console in addition to cycle interruption if maximum parameters are exceeded
High cut quality, no material waste
Automated Sawing Process
Fully automatic positioning of the material by the feed carriage
Sawing of bundles or layers of material to reduce production times
Horizontal and vertical clamping system grips the material in an optimal way to reduce vibration and increase blade life
TECHNICAL DATA
| Drive performance | kW | 4,0 |
| Dimensions (L x W x H) | mm | 2710 x 4520 x 2150 |
| Weight | kg | approx. 3.600 |
| Supply and discharge side | Sawing | |
| Sawband | mm | 5.370 x 41 x 1,3 |
| Sawband inclination | Degrees | 3 |
| Cutting speed | m/min | 15-90 |
| Feedrate | mm/min | 300 |
| Rapid advance/return movement | mm/min | 2.500 |
| Workspace max | mm | 400 x 350 |
| Working range Square | mm | 400 x 350 |
| working range Profile | mm | 400 x 350 |
| Working range min | mm | 10 x 10 |
| Mitre range | -45°/90°/+30° | |
| Tools | Bi-Metal Tools | |
| Degree of Automation | automatic outfeed, automatic infeed | |
| automatic sorting of trim and remnant cuts | ||
| automatic infeed | ||
| Full-Automatic | ||
| Material class | Steel | |
| Working processes | Bundles Layers Profiles | |
| Single stroke length | mm | 2.600 |
| Multiple stroke length | mm | 9999 |